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Since 1983, when the baculovirus expression vector was first introduced (20), the baculovirus expression vector system (BEVS) has been widely used for the expression of recombinant proteins in insect cells. BEVS has many advantages, such as the capacity for insertion of large DNA fragments, high yields of recombinant protein, and integrated post-translational modifications (17). The BEVS of two viruses, that of Autographa californica nucleopolyhedrovirus (Ac-MNPV) and Bombyx mori nucleopolyhedrovirus (BmNPV), are most widely used to express foreign proteins. More than a thousand genes have been cloned and expressed through recombinant AcMNPV and BmNPV, ranging from the components of transcription machinery to pharmaceutical products (1). However, the traditional preparation of recombinant baculovirus to express foreign genes is very time consuming, because multiple rounds of purification and amplification of recombinant viruses are needed. Recently, the newly developed Bac-to-BacTM system of AcMNPV has overcome this drawback. The AcMNPV bacmid can autonomously replicate in E. coli as a large plasmid at a low copy number, and the recombinant virus can be generated by the site specific transposition in Escherichia coli (E. coli) and used to infect insect cells. Since this system eliminates multiple rounds of purification and amplification of virus, recombinant viruses can be selected and purified within 7-10 days.
BmNPV, a member of the family Baculoviridae, is a natural pathogen of the mulberry silkworm Bombyx mori. Though the BmNPV genome is over 90% identical to the genome of AcMNPV (7), its host specificities is very narrow. Unlike AcMNPV which can infect more than 30 lepidopteran insects (2, 8), the BmNPV can only infect silkworm and its cell lines. Since it was first used to express α-interferon in 1985 (15), the BEVS of BmNPV has been used for the expression of many foreign proteins either in a cell culture system or in a insect larvae system (1).
B. mori BEVS are particularly suitable for the large-scale manufacture of foreign proteins, as the protein expression using silkworm or pupae is 10-to 100-fold higher than from B. mori cells. Silkworms are safe to the environment, and easy to breed with low cost. There is a long history of raising silkworms in China. All these make B. mori BEVS one of the most optimal systems for mass production of recombinant proteins. Several B. mori BEVS have been developed in past years (5, 10, 11, 26, 27), however, the applications were limited due to the time consuming process or low infectivity of the virus to silkworm.
In this report, we described the construction of a bacmid of BmNPV, BmBacJS13, using in vivo recombination. To study the infectivity of the bacmid, thepolyhedrin gene was inserted into the bacmid generating recombinant virus BmBacJS13-ph. The infectivity of BmBacJS13-ph was demonstrated by growth curve analysis of budded viruses and bioassay in B. mori larvae. The results indicated that BmBac-JS13-ph is a functional virus with similar infectivity to that of wt BmNPV. The results also showed that infective recombinant viruses could be generated with BmBacJS13 by site specific transposition in E. coli, indicating a functional Bac-to-Bac system of BmNPV was constructed.
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After the construction of transfer vector pBmTV (Fig. 1), the pBmTV DNA was co-transfected with BmNPV DNA into newly molted fifth instar larvae. The hemolymphs of the larvae were collected 4 days post transfection, and BV DNAs were retrieved to transform E. coli DH10B cells. Colonies were chosen randomly and bacmid DNAs were digested with Hind Ⅲ. By comparison with the wt BmNPV profiles, several variations were found in different colonies (data not shown). One of the colonies, BmBacJS13, which had similar REN profiles to that of wt BmNPV, was analyzed with additional restriction enzymes. As show n in Fig. 2, co mparison with the w t BmNPVindicates that the Xba Ⅰ profile of BmBacJS13 lacked B (19.3 kb), D (15.8 kb), G (7.6 kb) and H (6.3 kb) bands, and contained five additional bands, D+H (22.2 kb), B' (19.0kb), G' (9.1 kb), 4.9 kb and 1.6 kb. Due to the deletion of the polyhedron gene, the B band in wt BmNPV became a shorter band B' in BmBacJS13. The 4.9 kb and the 1.6 kb bands were from the inserted 8.6 kb Bsu36Ⅰ fragment which contains three Xba Ⅰ sites. The remaining Bsu36Ⅰ fragment (2.1kb) was linked with the remainder of G the fragment (7.0 kb) to generate G'(9.1 kb). The D+H band in BmBacJS13, h o wever, was a sub-molecular band of the D and H bands in the wt BmNPV. These were the expected changes for the bacmid. Therefore BmBacJS13 was constructed correctly and was used for further investigation
Figure 2. Xba Ⅰ digestion profiles and linearized physical maps of BmBacJS13 and wt BmNPV. A. Xba Ⅰ digestion profile of BmBacJS13 and wt BmNPV. 1, λ DNA digested by BamH Ⅰ, EcoR Ⅰ and Hind Ⅲ; 2, BmBacJS13; 3, wt BmNPV. B. Linearized Xba Ⅰ physical maps of BmBacJS13 and wt BmNPV. The restriction sites are indicated in kb from the zero point. The genome size in kb is shown on a scale at the top. The location of polh and 8.6kb Bsu36Ⅰ fragment are shown.
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To test the oral infectivity of BmBacJS13, the polyhedrin gene was repaired into the bacmid, generating BmBacJS13-ph. The BmBacJS13-ph was identified to be correct by PCR and REN analysis (data not shown), and transfected into BmN cells to generate BVs.
BmN cells were infected with BmBacJS13-ph at an MOI of 5, occlusion bodies were observed in the nucleus of cells by optical microscopy from 48 hrs p.i, and the detachment of the cells were observed at the same time. These cytopathic effect (CPE) were similar to that of wt BmNPV infected cells. Electron microscopy analysis showed that the occlusion bodies were formed in the nuclei. The polyhedra and ODVs of BmBacJS13-ph had a similar shape and size as those of wild type BmNPV (Fig. 3).
One-step growth curve analysis indicated that BmBacJS13-ph BV had similar replication dynamics to that of wt BmNPV (Fig. 4). The titers of the two viruses were very similar during the early infection, but the titers of BmBacJS13-ph were slightly lower than that of wt BmNPV during 24 to 96 h.p.i. Statistical analysis indicated that the differences were not significant except those for 72 h.p.i..
Figure 4. Growth curves for BmBacJS13-ph and wt BmNPV. BmN cells were infected with BmBacJS13-ph or wt BmNPV at an MOI of 5. The supernatants were harvested at different times post infection and the BV titers were analyzed by EPDA. The average titer from five independent TCID50 assays were shown with the bars indicating standard errors.
The bioassay result showed that LC50 of BmBac-JS13-ph against 3th larvae was 3.9x106 PIB/ml, which was not significantly different from of that of wt Bm-NPV (3.7x106 PIB/ml) (z=0.3276, P > 0.05) (Table 1).
Table 1. LC50 of wt BmNPV and BmBacJS13-ph in early third instar B. mori larvae